Laminating the door

I haven't posted for awhile, but work has been continuing. Here I show how the door was laminated. The walls will be done the same way. Wood framing has already been added to the inside plywood. GreatStuff foam goes in the cavity.

Next, the 1" foam goes in and more GreatStuff foam.

Next, a bead of glue on the frame pieces, and then the outside plywood goes on top.

The outside foam is tacked down with small brads (sorry, this picture is sort-of out of order)

Finally, the whole thing gets vacuum packed.